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Cold

Aluminum Cold
Cold rolling reduces hot rolled strip to its finished thickness whilst producing a smoother surface finish. 

It takes more energy to roll cold metal than that softened by heating, so an efficient process reduces production costs. Cold mills can typically operate at speeds up to 7,000fpm/ 2,100 mpm, making automated inspection essential.

Cold-rolled aluminum is subject to many further operations during the manufacturing process, all of which benefit from high levels of surface inspection and defect monitoring to ensure product quality.

AMETEK Surface Vision delivers trusted highly accurate solutions for continuous processes, maintaining line speeds and rapidly detecting defects. Automation options provide reliable inspection even at fast line speeds.

APPLICATION NOTE
Aluminum Cold Mill - Application Note (EN)ALUMINUM COLD MILL
Cold rolling is an important part of the manufacturing process for thin aluminum strip and sheet. Effective quality control at this stage, by monitoring dents, scratches and other surface defects, can protect from claims and reduce costs throughout the production process. Read More > Watch the video >
  • Applications +

    • Aluminum Annealing
      Annealing

      After or between cold rolling operations coils are passed through an annealing line to relieve stresses. It's important that defects are not introduced at this stage, requiring accurate and reliable inspection.

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    • Aluminum Cold Roll Mill
      Cold Roll Mill

      High-speed rolling mills need a reliable, verifiable automated surface inspection system to ensure defects are not introduced throughout the process. AMETEK Surface Vision products reduce waste product.

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    • Aluminum Foil
      Foil

      Thin foil requires further cold rolling to reach the desired thickness and surface quality. They are more prone to surface damage than thicker metals, and so reliable quality monitoring is essential to the process.

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    • Aluminum Litho
      Litho

      The surface quality of lithographic plates is central to ensuring accurate print reproduction. A system with AMETEK Surface Vision’s expert classification can distinguish between lithographic marks and surface defects.

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    • Aluminum Scalping
      Scalping

      Scalpers remove surface impurities from aluminum ingots. They can also be used on edges to reduce trimming scrap. Accurate surface inspection systems can verify the quality of the scalping process.

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    • Aluminum Slitter
      Slitter

      Slitting coils can leave them prone to edge damage. AMETEK Surface Vision provides an advanced edge monitoring system, while also inspecting both sides of the slit metal strip.

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    • Aluminum Tension Leveler
      Tension Leveler

      Tension leveling lines are used to remove flatness defects by stretching and bending the aluminium strip. Surface defects may be introduced which can affect the success of this process, so monitoring is important.

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    • Aluminum Trimming Line
      Trimming Line

      As the metal is trimmed to size, it may experience surface or edge damage. Automated monitoring will detect and classify this damage without affecting line speeds.

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  • Documentation +